Itfaq Group of Foundries

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  Process of Production

 1) Pattern Making 

 
Wood pattern : in house facility. 
 Metal pattern : as per customer's requirement. 
 Gating system : Poring basin, spur, runner, in-gates, rising 

2) Mould & Core Making    

Mold and cores are generally made of sand, Muller and mixtures are used for sand preparations. 

  • Baked Cores

  • CO2 process 

  • Green sand mold 

  • Oil based Cores

 3) Cupola Operation

 Cold-blast Cupola Furnaces with 3-5 M.T. per hour Melting iron capacity.
 Alloying being done to obtain some specific property in the metal using 
 Ferro. Silicon, Copper, Inoculin, Ferro. Manganese, Chrome, Carbon, Tin, etc.

4) Chipping and fettling    

Shot blasting Hand tools and machines are used for these processes. 

 5) Machining 

 Proof and final machining for ready to use castings. 
 All general machines are available on the shop floor.